6v Distribution Board

OVERVIEW

Designed by Alan Bond of Forge electronics specifically for Scale Warship, this board is a neat and convenient way to connect up and distribute battery power in model boats, especially where a number of additional electronics accessories are fitted. Its use is however limited to 6v battery systems – a consequence of the automotive relay used to isolate the battery/batteries.

The main features are as follows:-

 Four separately fused outputs

Connection is made by 16A screw terminal blocks. Each output is separately fused using standard automotive fuses and has an LED indicator to show that the output is active – an unlit LED indicates a fuse failure – assuming the unit is switched on of course.

The 6v outputs should be split between the various functions and be fused accordingly to afford maximum protection. Thus for example a 7.5A fused output might supply the motor, a 5A fused output might supply the bow thruster, a 1A fused output might supply the (RC switched) lighting circuits and another 2A output might supply the sound system. In twin motored boats, feeding each one from a separate fused output means that in the event of an overload (eg weed round one prop) when the fuse blows the boat may still be able to be recovered with the remaining working motor.

The maximum current that can be supplied is limited by the 16A rating of the relay so the user should choose fuse values for the various outputs whose overall sum does not exceed 16A. As a guide, users should fit fuses the next size up from the normal operating current of the load such that switch-on or operating surges don’t cause nuisance fuse blowing whilst still affording the best protection. Note that the carrying capacity of a relay is generally considerably greater than its switching capacity.

 5v Regulator 

A commercially available unit is used which drops the 6v supply down to 5v for feeding the receiver and servos and any other accessories requiring a 5v supply. It is a switching type so unlike linear regulators it does not waste power in the form of burning off the excess voltage. An LED indicator shows the output is active.

This 5v supply may be duplicated by the ESC or indeed by multiple ESCs elsewhere in the model. There can only be one BEC in a model – connecting slightly different 5v sources (a result of manufacturing tolerances) will result in them ‘fighting’ each other, possibly to the death.

The 5v supply is not fused as the UBEC is short circuit protected and will shut down in the event of a thermal overload (re--entrant when it cools)

 Provision to (safely) parallel two batteries

As boats often need ballast then fitting an extra battery can solve that problem whilst at the same time increasing the running duration of the boat. As described above with the case of paralleling two or more 5v supplies, paralleling main batteries of slightly different voltages can cause even higher and more dangerous balancing currents to flow (you may remember that before sophisticated engine management systems, it used to be the case that your car’s tickover dropped significantly when you connected the ‘dead’ battery of a car you were trying to jump-start ?)

The power distribution board uses a 20A dual Schottky* diode pair to solve this problem. A diode is inserted into each positive battery feed and the two outputs are commoned resulting in a ‘auctioneer’ function – the highest voltage bid wins and feeds the load, the lower voltage battery being protected by its diode being reverse biased (ie blocking) in this situation. As the voltages equalise then second battery cuts in and they share the load.

 Schottky diodes have about half the voltage drop of regular silicon diodes

Connection is made by two 16A screw terminal blocks.

 Reverse Polarity Protection

This is automatically provided by the inclusion of the Schottky diodes. However, you should note that if using two batteries, the distribution board will still work if one of the two batteries is reverse connected but the expected increase in running duration will not occur.

 Relay switched main power

The four fused power outputs and the 5v regulator are all connected to the main battery/batteries by a 16A 6v Automotive grade relay such that a miniature low current switch can be used to isolate the boat’s electrics – this switch (which operates the relay’s 6v coil) can be sited in some convenient concealed and attached to board by thin flying leads.

You should note that the small on/off switches supplied with some ESCs do not actually isolate the main battery supply, they merely kill the integral BEC which results in the boat appearing to be OFF – this is much like leaving a loaded, cocked revolver in your desk drawer – there’s no reason for it to go off, but you just wouldn’t do it. Note that a revolver is less likely to be affected by a sparking central heating thermostat or an unsuppressed motorbike driving by! This is another reason to consider using the distribution board.

 View/Download:

      FE35 Power distribution 6v.pdf